Concrete 32 MPa 30% fly ash, at batching plant {AU}| | AusLCI, U

Unit process Australia v00.00.001

Included processes: Includes the complete manufacturing process to produce ready-mix concrete at plant (raw material provision, raw material mixing, transportation, energy and plant use). No administration is included. Wastewater and some solid wastes are considered. No dust is accounted for. Doesn't include transporting concrete to site. Remark: The amount of cement is adopted as per GBCA Geography: Concrete batching plants in Australia Technology: The concrete production is based on ready-mix concrete production in Australia Record: Data entry by: Bharat Sharma Telephone: +61 449 787 612; E-mail: brett@lifecycles.com.au; Company: Lifecycle Strategies; Country: AU Generator: Generator/publicator: Bharat Sharma Telephone: +61 449 787 612; E-mail: brett@lifecycles.com.au; Company: Lifecycle Strategies; Country: AU

Sector
Construction
Contributor
—
Last updated
12 Oct 2026
Reference ID
dc7dc10a-7c62-3509-999e-0dac13a610e7

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Documentation

Quantitative reference
Concrete 32 MPa 30% fly ash, at batching plant {AU}| | AusLCI, U
Sampling procedure
Average data for the Australian industry based on ecoinvent process
Creation date
27 Mar 2015
Is copyright protected
No
Is infrastructure process
No
Tags
material
Sources
Green Building Council Australia (2012)

Product outputs

Flow AmountUnitComment
Concrete 32 MPa 30% fly ash, at batching plant {AU}| | AusLCI, U 1.0 m3 AUSTRALIA

Technical inputs

Flow AmountUnitComment
Concrete mixing factory {GLO}| market for concrete mixing factory | Cut-off, U 0.000000457 Item(s) (2,1,1,1,1,5); as ecoinvent process
Diesel, burned in building machine {GLO}| market for diesel, burned in building machine | Cut-off, U 22.7 MJ (2,1,1,2,1,5); as ecoinvent process
Electricity, low voltage {AU}| market for electricity, low voltage | AusLCI, U 4.36 kWh (2,1,1,1,1,5); as ecoinvent process
Fly ash, delivered to plant {AU}| | AusLCI, U 141.3828 kg —
Gravel, crushed {RoW}| market for gravel, crushed | Cut-off, U 1203.3728737085714 kg (4,1,1,3,1,5)
Ground granulated blast furnace slag, at cement plant {AU}| | AusLCI, U 0.0 kg —
Heat, district or industrial, other than natural gas {RoW}| heat production, heavy fuel oil, at industrial furnace 1MW | Cut-off, U 3.09 MJ (2,1,1,1,1,5); as ecoinvent process
Heat, district or industrial, other than natural gas {RoW}| heat production, light fuel oil, at industrial furnace 1MW | Cut-off, U 13.3 MJ (2,1,1,1,1,5); as ecoinvent process
Lubricating oil {RoW}| market for lubricating oil | Cut-off, U 0.0119 kg (2,1,1,2,1,5); as ecoinvent process
Melamine formaldehyde resin {RoW}| market for melamine formaldehyde resin | Cut-off, U 1.9938599999999997 kg —
Natural gas, burned in tangential fired boiler {AU}| | AusLCI, U 1.16 MJ (2,1,1,2,1,5); as ecoinvent process
Ordinary portland cement, Australian average {AU}| | AusLCI, U 253.76399999999995 kg (1,1,1,1,1,5)
Recycled aggregate, at plant {AU}| | AusLCI, U 0.0 kg (4,1,1,3,1,5)
Sand {RoW}| market for sand | Cut-off, U 623.0480855 kg (4,1,1,3,1,5)
Steel, low-alloyed {GLO}| market for steel, low-alloyed | Cut-off, U 0.0238 kg (2,1,1,2,1,5); as ecoinvent process
Synthetic rubber {GLO}| market for synthetic rubber | Cut-off, U 0.00713 kg (2,1,1,2,1,5); as ecoinvent process
Tap water, at user, Australia {AU}| | AusLCI, U 162.01018799999997 kg (4,1,1,3,1,5)
Transport, truck, 40t load {AU}| | AusLCI, U 31.370471104924995 t*km (2,1,1,1,1,5);
Transport, truck, 40t load {AU}| | AusLCI, U 60.58982419122656 t*km (2,1,1,1,1,5);
Transport, truck, 40t load {AU}| | AusLCI, U 54.37799999999999 t*km (2,1,1,2,1,5);

Outputs to treatment

Flow AmountUnitComment
Waste concrete {RoW}| treatment of waste concrete, inert material landfill | Cut-off, U 16.9 kg (2,1,1,1,1,5); as ecoinvent process
Waste treatment, inert waste, at landfill {AU}| | AusLCI, U 0.0951 kg (2,1,1,1,1,5); as ecoinvent process
Wastewater from concrete production {RoW}| market for wastewater from concrete production | Cut-off, U 0.0143 m3 (2,1,1,1,1,5); as ecoinvent process

Parameters

NameValueFormulaDescription
sg_water 1.0 — —
km_sand 50.0 — from quarry to concrete batching plant
m_concrete 2368.872804558111 (m_cement+m_sand+m_gravel+m_flyash+m_slag+m_admix+m_water)*(1-fr_waste) kg; mass of net concrete
sg_gravel 2.6 — http://www.engineeringcivil.com/m-35-mix-designs-as-per-is-10262-2009.html
vol_water 0.16201018799999997 m_water/sg_water/1000 cum
m_gravel 1203.3728737085714 (vol_aggre*fr_gravel*sg_gravel*1000) kg
m_cementitious 360.0 — as per GBCA
sg_admix 1.06 — file:///C:/Users/Timothy/Downloads/MENT-ECO%203Re%20-%20665%20(2).pdf
sg_concrete 2368.872804558111 m_concrete/1 kg/m3
tkm_sand 31.370471104924995 m_sand*km_sand/1000*(1+fr_waste) t-km
RecAggFrac — — Fraction of Aggregate which is from recycled sources.
m_sand 623.0480855 (vol_aggre*fr_sand*sg_sand*1000) kg
m_admix 1.9938599999999997 (fr_admix*m_cementitious)*(1+fr_waste) kg
vol_aggre 0.7120549548571428 (1+fr_waste)-(vol_cement+vol_water+vol_admix+vol_flyash+vol_slag) cum
m_slag — (fr_slag*m_cementitious*rep_rate)*(1+fr_waste) kg
fr_sand 0.35 — fraction of sand in total fine + coarse aggregate
fr_gravel 0.65 — fraction of aggreagte in total fine + coarse aggregate
rep_rate 1.3 — Replacement factor for slag and fly ash
sg_sand 2.5 — http://www.engineeringcivil.com/m-35-mix-designs-as-per-is-10262-2009.html
vol_cement 0.08055999999999999 m_cement/sg_cement/1000 cum
tkm_cementitious 54.37799999999999 m_cementitious*km_cementitious/1000*(1+fr_waste) t-km
wc_ratio 0.41 — water reuirement is assumed to be 5% less with use of SCM
sg_cement 3.15 — http://www.engineeringcivil.com/theory/concrete-engineering/mix-design/page/3
tkm_gravel 60.58982419122656 m_gravel*km_gravel/1000*(1+fr_waste) t-km
km_gravel 50.0 — from quarry to concrete batching plant
vol_slag — m_slag/sg_slag/1000 cum
fr_admix 0.0055 — % of admixtures by mass of cementitious material
vol_admix 0.0018809999999999996 m_admix/sg_admix/1000 cum
vol_flyash 0.050493857142857146 m_flyash/sg_flyash/1000 cum
fr_flyash 0.3 — % of cementitious material
sg_slag 2.9 — http://www.slagcement.org/Sustainability/pdf/No2_Proportioning.pdf
m_cement 253.76399999999995 m_cementitious*(1-(fr_slag+fr_flyash))*(1+fr_waste) —
km_cementitious 150.0 — from cement plant to concrete batching plant
fr_waste 0.007 — fraction of waste generated at batching plant, as per ecoinvent
m_water 162.01018799999997 (m_cement+m_slag+m_flyash)*wc_ratio kg
m_flyash 141.3828 (fr_flyash*m_cementitious*rep_rate)*(1+fr_waste) kg
fr_slag — — % of cementitious material
sg_flyash 2.8 — http://www.boralna.com/flyash/faq.asp