Asphalt, standard hot mix, 5.5% virgin bitumen, at plant {AU}| | AusLCI, U

Unit process Australia v00.00.000

Included processes: Process begins with raw materials (bitumen, various aggregates and fillers, RAP) received at asphalt plant. All on-site process are included: Bitumen is supplied and stored at elevated temperature (approx. 160 degrees), raw materials are conveyed into a rotary dryer, moisture evaporates and bitumen is added to make asphalt. Process ends with the asphalt mix ready for transport to site. No processes have been excluded. Remark: The composition provided is considered a typical composition for the product. The actual composition varies by region, client and plant. The (virgin) binder is the main driver for decreasing economic, social and environmental impacts and therefore products with various bitumen content have been defined for use in AusLCI. Asphalt plants typically operate using a batch mixer (rotary dryer) or drum mixer. In Australia, batch mixers are more common than drum mixers. Approximately 60% of asphalt plants operate as a batch plant. - Natural gas has been used in the energy calculations as it is the most common fuel for heating the raw materials in the rotary dryer. Other fuels (e.g. fuel oil; waste oil) can be used, but only a typical process using natural gas has been modelled. The natural gas usage depends on the operating temperature (e.g. hot vs. warm asphalt), actual mix design and the moisture content of the raw materials. - Electricity is used throughout the plant for various purposes, and is assumed not to significantly vary between different products. - Diesel is used in a Front End Loader and onsite RAP processing. - Energy use is estimated by Australian Asphalt Pavement Association (AAPA) members and considered typical for Australian conditions. Depending on technology and plant efficiency, the maximum variation in natural gas use is estimated at +/- 60% and the maximum variation in electricity and diesel use is estimated at +/- 100%. - Water is typically only used for (dust suppression) sprinklers in summer. The average water usage per tonne is estimated based on data from one plant in Melbourne. - Transport distances for supply of raw materials to the asphalt plant are estimated typical values. - Asphalt waste is recycled internally. - Emissions to air are based on the updated US EPA document: "Emissions Factors & AP 42, Compilation of Air Pollutant Emission Factors", Section 11.1 Hot Mix Asphalt Plants (accessed 8 December 2015: http://www3.epa.gov/ttn/chief/ap42/ch11/final/c11s01.pdf). An older version of this document is referenced in the Australian NPI Emission Estimation Technical Manual for Hot Mix Asphalt Manufacturing June 1999. - Land use is estimated based on the footprint of one typical plant in Melbourne. - Capital goods are based on ecoinvent (concrete plants), but adjusted for a typical asphalt plant output volume of 100,000 tonnes per annum. The lifetime of the plant is assumed to be 50 years. Geography: Australia Technology: Average / Typical Time period: Data representative for 2015 Version: 1.0 Record: Rob Rouwette, start2see, rob.rouwette@start2see.com.au Generator: Australian Asphalt Pavement Association (AAPA)

Sector
Material
Contributor
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Last updated
01 Jan 2016
Reference ID
a6a37cd9-0419-3440-9ad9-4ad9678ed3fe

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Documentation

Quantitative reference
Asphalt, standard hot mix, 5.5% virgin bitumen, at plant {AU}| | AusLCI, U
Sampling procedure
Data provided by AAPA Technical Committee based on internal company data and expert estimates
Creation date
01 Jan 2016
Is copyright protected
No
Is infrastructure process
No
Tags
material
Sources
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Product outputs

Flow AmountUnitComment
Asphalt, standard hot mix, 5.5% virgin bitumen, at plant {AU}| | AusLCI, U 1.0 t 0% recycled asphalt

Technical inputs

Flow AmountUnitComment
Asphalt, Recycled Asphalt Product (RAP), at point of origin {AU}| | AusLCI, U 0.0 t (3,1,1,1,1,na); from AAPA
Bitumen seal {RoW}| bitumen seal production | Cut-off, U 0.055 t (3,1,1,1,1,na); from AAPA
Concrete mixing factory {GLO}| market for concrete mixing factory | Cut-off, U 0.0000004 Item(s) (4,5,1,1,1,na); from AAPA. Based on typical plant 100,000 t/yr output. 25 yr lifetime; as ecoinvent process for concrete mixing plant
Diesel, burned in building machine {GLO}| market for diesel, burned in building machine | Cut-off, U 8.49 MJ (3,1,1,1,1,na); from AAPA. +/- 100% variation between plants; 0.22 L/t; 38.6 MJ/L
Electricity, low voltage {AU}| market for electricity, low voltage | AusLCI, U 6.0 kWh (3,1,1,1,1,na); from AAPA. +/- 100% variation between plants
Gravel, crushed {RoW}| market for gravel, crushed | Cut-off, U 0.25 t (3,1,1,1,1,na); from AAPA. Filler - assumed quarry fines with similar impact as crushed rock (they come out of the same process) Filler could also be sourced from baghouse dust filters, flyash, ....
Gravel, crushed {RoW}| market for gravel, crushed | Cut-off, U 0.495 t (3,1,1,1,1,na); from AAPA
Natural gas, high pressure, Australia {AU}| | AusLCI, U 5.533678756476684 kg (3,1,1,1,1,na); from AAPA. 300 MJ/t +/- 60% variation between plants
Sand {RoW}| market for sand | Cut-off, U 0.2 t (3,1,1,1,1,na); from AAPA
Tap water, at user, Australia {AU}| | AusLCI, U 5.0 kg (4,5,1,1,1,na); from AAPA. used for sprinkler system in summer; 50% reticulated
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 49.5 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 0.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 25.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 11.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.
Transport, truck, 28t, fleet average {AU}| | AusLCI, U 20.0 t*km (4,1,1,1,1,na) From AAPA. The transport distances are approximate values. If transport is important for your study, actual transport scenarios should be determined.

Elementary flow inputs

Flow Sub-compartment AmountUnitComment
Occupation, industrial area, built up — 0.207 m2*a (3,4,1,1,1,na); from AAPA. estimate based on typical plant, 100,000 t/yr; 25 yrs
Transformation, from unspecified unspecified 0.0083 m2 (3,4,1,1,1,na); from AAPA. estimate based on typical plant, 100,000 t/yr; 25 yrs
Transformation, to industrial area, built up — 0.0083 m2 (3,4,1,1,1,na); from AAPA. estimate based on typical plant, 100,000 t/yr; 25 yrs
Water, stormwater — 5.0 kg (4,5,1,1,1,na); from AAPA. used for sprinkler system in summer; 50% recycled water

Elementary flow outputs

Flow CompartmentSub-compartment AmountUnitComment
Acenaphthene Emission to airhigh population density 0.00000045 kg Based on USEPA reported value.
Acetaldehyde Emission to airhigh population density 0.00016 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Acetic acid Emission to airhigh population density 0.000044999999999999996 kg Based on emission estimates based from natural gas use.
Arsenic, ion Emissions to airhigh. pop. 0.00000023 kg Based on USEPA reported value.
Barium (II) Emissions to airhigh. pop. 0.00000075 kg Based on USEPA reported value.
Benzaldehyde Emission to airhigh population density 0.000065 kg Based on USEPA reported value.
Benzene Emission to airhigh population density 0.00014 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Benzo(a)pyrene Emission to airhigh population density 0.000000003 kg Based on emission estimates based from natural gas use.
Beryllium (II) Emissions to airhigh. pop. 0.000000075 kg Based on USEPA reported value.
Butane Emission to airhigh population density 0.00020999999999999998 kg Based on emission estimates based from natural gas use.
Cadmium (II) Emissions to airhigh. pop. 0.000000305 kg Based on USEPA reported value.
Carbon dioxide, fossil Emission to airhigh population density 16.8 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Carbon monoxide, fossil Emission to airhigh population density 0.0006299999999999999 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Chromium (VI) Emissions to airhigh. pop. 0.000000024 kg Based on USEPA reported value.
Chromium, ion Emissions to airhigh. pop. 0.000000285 kg Based on USEPA reported value.
Copper, ion Emissions to airhigh. pop. 0.0000014 kg Based on USEPA reported value.
Dinitrogen monoxide Emission to airhigh population density 0.000029999999999999997 kg Based on emission estimates based from natural gas use.
Dioxins, measured as 2,3,7,8-tetrachlorodibenzo-p-dioxin Emission to airhigh population density 0.000000000000009 kg Based on emission estimates based from natural gas use.
Ethyl benzene Emission to airhigh population density 0.0011 kg Based on USEPA reported value.
Formaldehyde Emission to airhigh population density 0.00037 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Heat, waste Emission to airhigh population density 1.1 MJ uncertainty of operation supply energy and heating value
Lead (II) Emissions to airhigh. pop. 0.000000445 kg Based on USEPA reported value.
Manganese (II) Emissions to airhigh. pop. 0.00000345 kg Based on USEPA reported value.
Mercury (II) Emissions to airhigh. pop. 0.000000205 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Methane, fossil Emission to airhigh population density 0.0037 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Nickel (II) Emissions to airhigh. pop. 0.0000015 kg Based on USEPA reported value.
Nitrogen oxides Emission to airhigh population density 0.0125 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
PAH, polycyclic aromatic hydrocarbons Emission to airhigh population density 0.000003 kg Based on emission estimates based from natural gas use.
Particulate Matter, < 2.5 um Emission to airhigh population density 0.00415 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Particulates, < 10 um Emissions to airhigh. pop. 0.0135 kg Based on USEPA reported value.
Pentane Emission to airhigh population density 0.00035999999999999997 kg Based on emission estimates based from natural gas use.
Propane Emission to airhigh population density 0.000059999999999999995 kg Based on emission estimates based from natural gas use.
Propionic acid Emission to airhigh population density 0.000006 kg Based on emission estimates based from natural gas use.
Selenium IV Emission to airhigh population density 0.000000245 kg Based on USEPA reported value.
Sulfur dioxide Emission to airhigh population density 0.0023 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Toluene Emission to airhigh population density 0.0005 kg Uses maximum value between USEPA data on emission from bitumen and emission estimates based on natural gas use.
Water Emission to airhigh population density 10.0 kg (4,5,1,1,1,na); from AAPA. Evaporated water from sprinklers
Xylenes, unspecified Emission to airhigh population density 0.00135 kg Based on USEPA reported value.
Zinc (II) Emissions to airhigh. pop. 0.0000034 kg Based on USEPA reported value.

Parameters

NameValueFormulaDescription
M_Butane 0.00020999999999999998 EF_NG_Butane*MJNaturalGas Based on emission estimates based from natural gas use.
EF_USEPA_Copper 0.0000014 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Benzaldehyde 0.000065 — Emission in kg per tonne asphalt - from USEPA
km_filler 100.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
EF_USEPA_Beryllium 0.000000075 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Xylene 0.00135 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Carbon_dioxide 18.5 — Emission in kg per tonne asphalt - from USEPA
M_PAH 0.000003 EF_NG_PAH*MJNaturalGas Based on emission estimates based from natural gas use.
EF_USEPA_Nickel 0.0000015 — Emission in kg per tonne asphalt - from USEPA
M_Benzoapyrene 0.000000003 EF_NG_Benzoapyrene*MJNaturalGas Based on emission estimates based from natural gas use.
Composition 100.0 100*(Bitumen+Fine_aggregates+Coarse_aggregates+Filler+RAP) Check if mass is 100%
EF_NG_Benzene 0.0000004 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
RAP — — (2,1,1,1,1,na) RAP content - Recycled Asphalt Product
M_Acetaldehyde 0.00016 Max(EF_NG_Acetaldehyde*MJNaturalGas;EF_USEPA_Acetaldehyde) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Toluene 0.0005 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Selenium 0.000000245 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Nitrogen_oxides 0.0125 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Chromium 0.000000285 — Emission in kg per tonne asphalt - from USEPA
km_RAP 25.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
M_Carbon_monoxide 0.0006299999999999999 EF_NG_Carbon_monoxide*MJNaturalGas Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Acenaphthene 0.00000045 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Acetic_acid 0.00000015 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Acetaldehyde 0.00016 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Cadmium 0.000000305 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Sulfur_dioxide 0.0023 — Emission in kg per tonne asphalt - from USEPA
Filler 0.25 — (2,1,1,1,1,na) Filler (fines, dust, flyash, etc.) content
EF_NG_Methane 0.000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Methane 0.0037 — Emission in kg per tonne asphalt - from USEPA
M_Pentane 0.00035999999999999997 EF_NG_Pentane*MJNaturalGas Based on emission estimates based from natural gas use.
EF_USEPA_Zinc 0.0000034 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Mercury 0.00000000003 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. trace element in natural gas
M_Dinitrogen_monoxide 0.000029999999999999997 EF_NG_Dinitrogen_monoxide*MJNaturalGas Based on emission estimates based from natural gas use.
EF_NG_PAH 0.00000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Formaldehyde 0.0000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Nitrogen_oxides 0.0000179 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. calculated based on (SVGW 2002)
EF_USEPA_Manganese 0.00000345 — Emission in kg per tonne asphalt - from USEPA
Coarse_aggregates 0.495 — (2,1,1,1,1,na) Coarse aggregate content
km_coarse 100.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
EF_NG_Dinitrogen_monoxide 0.0000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Dioxin 0.00000000000000003 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
M_Carbon_dioxide 16.8 EF_NG_Carbon_dioxide*MJNaturalGas Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
km_fine 100.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
EF_NG_Sulfur_dioxide 0.00000055 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. composition of natural gas
km_bitumen 200.0 — (4,1,1,1,1,na) Transport distance from supplier to asphalt plant
M_Benzene 0.00014 Max(EF_NG_Benzene*MJNaturalGas;EF_USEPA_Benzene) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_NG_Carbon_monoxide 0.0000021 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. calculated based on (SVGW 2002)
EF_NG_Benzoapyrene 0.00000000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
M_Formaldehyde 0.00037 Max(EF_NG_Formaldehyde*MJNaturalGas;EF_USEPA_Formaldehyde) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
Fine_aggregates 0.2 — (2,1,1,1,1,na) Sand content
EF_USEPA_Barium 0.00000075 — Emission in kg per tonne asphalt - from USEPA
M_Sulfur_dioxide 0.0023 Max(EF_NG_Sulfur_dioxide*MJNaturalGas;EF_USEPA_Sulfur_dioxide) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
M_Acetic_acid 0.000044999999999999996 EF_NG_Acetic_acid*MJNaturalGas Based on emission estimates based from natural gas use.
M_Toluene 0.0005 Max(EF_NG_Toluene*MJNaturalGas;EF_USEPA_Toluene) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Carbon_monoxide 0.2 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Propionic_acid 0.00000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Arsenic 0.00000023 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Toluene 0.0000002 — Emission in kg per MJ of natural gas use - from ecinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Mercury 0.000000205 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Benzene 0.00014 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Benzene_ethyl 0.0011 — Emission in kg per tonne asphalt - from USEPA
M_Methane 0.0037 Max(EF_NG_Methane*MJNaturalGas;EF_USEPA_Methane) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Particulates_10_um 0.0135 — Emission in kg per tonne asphalt - from USEPA
M_Propionic_acid 0.000006 EF_NG_Propionic_acid*MJNaturalGas Based on emission estimates based from natural gas use.
EF_NG_Acetaldehyde 0.000000001 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Particulates_2_5_um 0.0000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. literature
M_Propane 0.000059999999999999995 EF_NG_Propane*MJNaturalGas Based on emission estimates based from natural gas use.
M_Mercury 0.000000205 Max(EF_NG_Mercury*MJNaturalGas;EF_USEPA_Mercury) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
M_Dioxin 0.000000000000009 EF_NG_Dioxin*MJNaturalGas Based on emission estimates based from natural gas use.
NaturalGas_CV 38.6 — —
EF_NG_Carbon_dioxide 0.056 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. composition of natural gas
EF_USEPA_Formaldehyde 0.00037 — Emission in kg per tonne asphalt - from USEPA
EF_USEPA_Lead 0.000000445 — Emission in kg per tonne asphalt - from USEPA
Bitumen 0.055 — (2,1,1,1,1,na) Bitumen content
D_NaturalGas 0.712 — https://www.unitrove.com/engineering/tools/gas/natural-gas-density
m3Naturalgas 7.772020725388601 MJNaturalGas/NaturalGas_CV —
MJNaturalGas 300.0 — —
M_Nitrogen_oxides 0.0125 Max(EF_NG_Nitrogen_oxides*MJNaturalGas;EF_USEPA_Nitrogen_oxides) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_USEPA_Chromium_VI 0.000000024 — Emission in kg per tonne asphalt - from USEPA
EF_NG_Pentane 0.0000012 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
M_Particulates_2_5_um 0.00415 Max(EF_NG_Particulates_2_5_um*MJNaturalGas;EF_USEPA_Particulates_2_5_um) Uses maximum value between USEPA data on emission from bitumin and emission estimates based on natural gas use.
EF_NG_Propane 0.0000002 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_NG_Butane 0.0000007 — Emission in kg per MJ of natural gas use - from ecoinvent 2.2 process for Natural gas, burned in industrial furnace >100kW/RER U. rough estimate, high uncertainty
EF_USEPA_Particulates_2_5_um 0.00415 — Emission in kg per tonne asphalt - from USEPA